जुलाई . 26 , 2025 05:01 Back to list

High-Efficiency Lithium Ion Battery Assembly Machine for Production Lines

XINGTAI SHUODING TRADING CO.,LTD
Official Website
Contact: sdtrading0927@126.com | 86-19803295498
Address: Room 1410, No. 119 Zhongxing East Street, Xiangdu District, Xingtai City, Hebei Province, China.

Table of Contents

Industry Overview & Trend Analysis

The lithium ion battery assembly machine landscape is rapidly evolving amidst surging demands for electric vehicles, renewable energy storage, and portable electronics. As key technologies in lithium battery production line and lithium battery equipment advance, manufacturers are embracing intelligent, automated assembly lines to boost efficiency, precision, and consistency [1].

The global shift toward sustainable energy amplifies the need for high-yield, high-precision, and scalable lithium ion battery assembly machine and lithium ion battery production line. Alongside battery performance, process innovation remains core—technologies such as AI-based quality inspection, digital twin-assisted process simulation, and integration of slitting and roll-pressing modules are setting new benchmarks in the industry.

High-Efficiency Lithium Ion Battery Assembly Machine for Production Lines High-Efficiency Lithium Ion Battery Assembly Machine for Production Lines High-Efficiency Lithium Ion Battery Assembly Machine for Production Lines

XINGTAI SHUODING TRADING CO.,LTD stands at the forefront of these transformations, providing world-class lithium ion battery assembly machine solutions and comprehensive lithium battery production line integration.

Technical Parameters: Lithium Ion Battery Assembly Machine

Modern lithium ion battery assembly machine must meet advanced requirements in roll-pressing, slitting, winding, electrode stacking, electrolyte filling, welding, and automated inspection. Below is an overview of typical technical parameters sourced from recent supplier data and market research [2]:

Parameter Typical Value / Range Description / Importance
Processing Speed 10-30 meters/min Directly impacts productivity and output alignment with demand
Tab Welding Precision ±0.05 mm Electrode connection accuracy; ensures battery consistency & safety
Roll Pressing Force 10-16 tons Critical for electrode density uniformity
Slitting Precision ±0.08 mm Determines dimension accuracy and material yield
Winding/Staking Automation >95% Supports high-throughput production & process stability
Real-time QC / AI Inspection Yes (optional) Enables inline defect detection for improved yield
Electrolyte Filling Accuracy ±1.0% Ensures battery performance & longevity
Data Traceability Available MES integration for full process traceability

900*1200 Positive Electrode Roll Pressing and Slitting Integrated Machine

Product Overview: 900*1200 Positive Electrode Roll Pressing and Slitting Integrated Machine combines high-precision roll pressing and slitting functionalities—ideal for medium-width positive electrode material processing in the lithium ion battery assembly machine sector. The integrated design reduces process handoffs, increases material usage, and guarantees superior product quality.

Key Features:

  • Fully automated power & control architecture
  • Roller size: 900*1200 mm
  • Slitting precision: up to ±0.08 mm
  • Adjustable roller pressure ensures optimal electrode density
  • MES system ready for data tracking
  • Real-time online quality detection modules
  • Compact footprint with scalable modularity

For more details on the lithium ion battery assembly machine and advanced lithium battery equipment, contact XINGTAI SHUODING TRADING CO.,LTD at sdtrading0927@126.com or call 86-19803295498.

Application Scenarios: Where Lithium Ion Battery Assembly Machine Shines

  • EV Battery Manufacturing: Backbone of modern electric vehicle battery cell assembly, tab welding, stacking/winding, and battery pack finishing.
  • Energy Storage Systems: Large scale grid batteries for renewable energy stabilization and peak shaving—demanding line automation.
  • 3C Electronics: Mobile phones, power tools, and consumer electronics rely on compact battery designs and ultra-high precision assembly.
  • Industrial Equipment: Autonomous robots, UPS systems, and AGVs require flexible production with varied cell formats.

In all these environments, integrating lithium ion battery assembly machine with a robust lithium battery production line is essential for operational success, quality consistency, and cost competitiveness [3].

Technical Parameter Visualizations

The evolution in lithium ion battery assembly machine specification is evident from recent industry progress, highlighting remarkable advances in speed, precision, and degree of automation.

900*1200 Integrated Machine Key Data Table

Parameter Value Remarks
Roller Dimension (mm)900*1200Supports medium-width electrode processing
Max Pressing Force (t)16Ensures uniform electrode compaction
Slitting Precision (mm)0.08Minimizes edge defect, boosts yield
Processing Speed (m/min)28Efficient throughput, process stability
Power Consumption (kW)18Optimized energy management, green production
Automation Level (%)97Fully automated workflows
Supported Width (mm)300-1200Flexible for various product sizes

Comparison Overview: Traditional vs 900*1200 Machine

Type Roller Size Precision Speed (m/min) Automation (%)
Traditional≤900mm±0.10mm1585
900*1200900*1200mm±0.08mm2897

Professional Q&A: Key Lithium Battery Assembly Terms Explained

Frequently Asked Technical Questions

1. What is the main material used for rollers in roll pressing?
Chromium-molybdenum alloy steel is commonly chosen for its hardness, fatigue resistance, and dimensional stability under high load cycles, ensuring the longevity and accuracy of the lithium ion battery assembly machine.
2. How is slitting precision controlled in advanced lines?
Utilizing servo-driven knife positioning systems with real-time CCD feedback enables consistent slitting precision (as tight as ±0.08mm), reducing material waste and edge defects.
3. Are there standardized installation requirements for these machines?
Yes. Compliance with IEC and GB industrial standards for electrical safety, grounding, dust management, and MES connectivity is mandatory for high-end lithium battery production line installation.
4. What level of automation can be expected in the 900*1200 Integrated Machine?
Over 97% process automation, spanning feeding, roll pressing, slitting, finished product stacking, inline QC, and process logistics.
5. How does MES integration benefit battery manufacturing?
It provides full traceability, real-time process analytics, and quality control, essential for defect reduction and regulatory compliance in lithium ion battery manufacturing [4].
6. Can these machines handle emerging battery chemistries (e.g., solid-state)?
The modular design and programmable logic of state-of-the-art assembly machines, such as the 900*1200 model, support adaptation to next-generation chemistries and electrode formats.
7. What is the expected maintenance interval for key modules?
For critical components (rollers, knives, actuators), periodic inspection every 4-6 months or every 10,000 operation hours is recommended, with real-time predictive diagnostics in next-gen models.

Contact XINGTAI SHUODING TRADING CO.,LTD

References & Further Reading



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